IMPORTANT PLEASE READ - Due to a high workload of TONGS ordered, booked metal casting courses and sign commissions - any orders (for these three items) placed between NOW and CHRISTMAS inclusive will be on hold until the new year

You can still checkout, and we will process orders for all other items as usual dependent upon stock levels. We will resume orders for Tongs, courses and signs in the new year. Thank You!

Apologies for any inconvenience caused

(Sufficient to make 30 to 50 Kgs of core moulding sand dependant upon the addition rate)

 

Application - 

  1. Measure the amount of dry sand by pouring it into the core box or moulding boxes plus say an extra 10%.  Weigh it in Kgs   then work out 3% of the total weight (Example 2kg of sand = 2000gms       2000/100x3 =60grams this equates to 30grams per kilo of sand)

  2. Sodium silicate is mixed with silica sand at proportions indicated. Mix thoroughly and ensure all sand grains are coated

  3. Ram the mixed sand into the core box or mould and vent to the center with a 2mm diameter spike. This is to allow Co2 gas to be passed through the sand. The sand will solidify after 5 to 20 seconds by chemical reaction

  4. The solidified  core can then be removed and used in a greensand mould or full silica sand mould

Notes

  • I tend to use the 3% silicate mix. To make it easier for myself 1Kg of sand equates to 800ml and 30gms of Silicate equates to 20ml. I find it easier to use a large measuring jug for this.

  • Silica sand (washed dried and sieved) can be purchased from most builders merchants

  • The mixed sand can be kept for use in the future if it is stored in an airtight bag or container.

  • Large cores or full moulding boxes will require multiple venting and gassing

  • Co2 gas from a soda stream bottle is ideal or a brewery gas bottle.

  • After casting the core sand can be removed by softening with water once cooled off.

  • Thin or fine cores should have  core wire to give additional support

Addition Rate 3 - 5% by weight depending on application type and foundry conditions.

Technical data sheet available.

  • Photograph (description)
  • Left               Sodium Silicate 1 Litre
  • Top Right       Silica sand (washed dried and sieved)
  • Middle Right   Sodium  silicate mixed with Silica sand
  • Bottom Right   Sand packed into core box, vented with a needle and CO2 gas passed through until solid.

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